Orthopaedics
Production &
OTIF Intelligence
Peraison partnered with Zimmer Biomet to strengthen orthopaedics manufacturing performance and delivery reliability through real-time production and OTIF analytics.
Leaders previously lacked hour-by-hour visibility of output against plan, which meant constraints and shortfalls were often identified only after they had escalated. OTIF investigation also relied on fragmented data and manual spreadsheets, making it slow to pinpoint where delays were occurring, which work centres were driving missed performance, and how backlogs were building.
Peraison introduced live dashboards that now anchor the plant’s daily operating rhythm, giving engineers rapid visibility of whether production is on track and where bottlenecks are forming. In parallel, we delivered structured OTIF analytics that lets teams explore performance from plant-level KPIs down to individual batches, highlighting late completions, constrained work centres, and upcoming due-date risk.
The result was faster decisions, reduced downtime, and earlier intervention to protect on-time delivery in a high-responsibility orthopaedics manufacturing environment.
Stronger on-time delivery performance through early visibility of bottlenecks & backlogs
Real-time production and OTIF views provided earlier warning of delivery risk, enabling faster action to protect customer commitments.
Higher throughput & improved utilisation by reducing unplanned downtime
Hourly visibility enabled quicker intervention on emerging constraints and reduced unplanned downtime, helping production stay on plan.
Faster root cause & more targeted improvement activity with less manual effort
Teams could monitor OTIF across the hierarchy and drill down to batch and work-centre level without spreadsheet-heavy investigation, improving focus in daily stand-ups and enabling targeted performance improvement.
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